Through comprehensive upgrades and modifications, DUOYUAN has successfully developed the G050 white body conveyor system for Wuling Motors, adding new functionality and equipment to the existing production line. This advanced system includes the G050 white body entry point, overhead conveyor line, and WBS overhead storage positions, achieving efficient online, storage, and sorting of G100/G100P and G050/G150 white bodies while meeting manufacturing quality and production cadence requirements at the entry point.
Key Features and Equipment
G050 White Body Entry Point:
– Ensures efficient online integration of G050 white bodies, maintaining manufacturing quality and production cadence.
Overhead Conveyor Line:
– Introduces rotary roller beds and tracks at different angles for rapid skid transfer.
– Adds two dedicated skids for G050 white bodies, utilizing elevators, transverse transfer machines, and loaders to lift G050/G100/G100P/G150 white bodies and skids to the second-floor conveyor platform.
WBS Overhead Storage Positions:
– Facilitates efficient storage and sorting of white bodies, enhancing production line flexibility and response speed.
Electrical System Upgrades
AGV Control System Upgrade:
– Upgraded the AGV control system of the original G100 production line, enabling simultaneous operation of two vehicle models.
WBS ANDON System Improvement:
– Improved the WBS ANDON system for the G200P model to support independent or cross-vehicle online control for four different models.
Project Highlights
Multi-Model Co-Production:
– Supports online, storage, and sorting of G100/G100P and G050/G150 white bodies, meeting the demand for multi-model co-production.
Efficient Conveyance and Storage:
– Utilizes rotary roller beds, angled tracks, and dedicated skids for rapid transfer and efficient storage of white bodies.
Intelligent Control Systems:
– Upgraded AGV control system and improved ANDON system enable flexible scheduling and efficient management of multiple vehicle models.
Enhanced Production Efficiency:
– The introduction and optimization of the new system significantly boost production efficiency and quality control levels.
The successful development and implementation of this project have not only significantly improved production efficiency and quality control but also enhanced the flexibility and responsiveness of the production line. Diverse Intelligence remains committed to technological innovation and equipment optimization, providing customers with more efficient and reliable solutions for mutual development and success.
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