Production line design & manufacturing
Connect factory planning, equipment design and manufacturing with installation and commissioning. Build the line around the vehicle, the process and the production target.
Explore solutionSolutions & services
Engineering the whole production system.
A new factory. An evolving vehicle platform. A line that needs to work differently. Connect planning, equipment and automation around your production requirements.
DUOYUAN / Engineering & integrationFrom factory planning to line commissioning
Start with your production challenge
More than equipment.
A system that works together.
Choose a complete line or a focused engineering service. The starting point is the same: the vehicle, the process and the conditions on your factory floor.
01
Build a new production line
Connect factory planning with equipment design, manufacturing and commissioning.
02Adapt an existing factory
Examine layouts, model changes and equipment that must fit a specific operation.
03Connect movement & information
Bring material handling and production-system interfaces into the same conversation.
Our engineering capabilities
Six ways to move
your production forward.
Explore each service to understand its scope, the engineering questions involved and relevant project experience.
Factory layout planning
Bring process plans, equipment positions, people and material movement into one factory layout. Use simulation to examine the line before physical installation.
Explore solution
Non-standard customization
Adapt production equipment to a specific vehicle, operation or factory constraint. Start with what the workpiece needs to do, then define the equipment around it.
Explore solution
Smart logistics
Connect storage, conveying, sorting and information systems around the flow of materials. Bring the right handling equipment into the production process.
Explore solution
Industry 4.0
Bring digital-twin visualization, automated guided vehicle (AGV) transport and production information together. Define digital capabilities around the decisions your factory needs to make.
Explore solution
Automotive testing line
Bring vehicle inspection stations into the final-assembly flow. Explore the alignment, lighting, speed, axle-load and braking equipment described in DUOYUAN's testing-line offering.
Explore solutionThe complete-line perspective
Keep the interfaces connected.
Planning, equipment and controls affect one another. DUOYUAN's complete-line project experience spans design, manufacturing, installation and commissioning.
- 01
Plan the line
Organize the layout, process sequence and equipment around the vehicle and its assembly requirements.
- 02
Engineer the equipment
Bring mechanical design, automation and material handling into a coordinated production system.
- 03
Build & integrate
Connect equipment manufacturing with the interfaces between stations, conveyors and controls.
- 04
Install & commission
Bring the line together on site and address equipment operation and process coordination.
Project experience
See the capability
in the work.
Complete lines, tailored handling and production data: three different scopes from DUOYUAN's project portfolio.
Project experience Production line design & manufacturing
A hydrogen-energy bus assembly line, from design to commissioning.
For Qingdao Meijin, DUOYUAN's project scope covered the design, manufacturing, installation and commissioning of the complete assembly line.
Read the project
Project experience Non-standard customization
Vehicle-specific handling for an EMS (self-propelled trolley conveying system) + automated guided vehicle (AGV) line.
The Wuling project describes automated guided vehicles (AGVs) compatible with single- and double-row models, adjustable hanger support legs, and mechanical guidance and lifting arrangements.
Read the project
Project experience Industry 4.0
Control and traceability in a Henan new-energy vehicle project.
The completed project phases describe central control, ANDON, filling data, VIN marking, data acquisition and traceability. These are the specific digital capabilities illustrated by this project.
Read the projectDefine the next step
What does your production need to do next?
Start with the information you have. These details help frame a useful engineering conversation.
Prepare your project briefVehicle models, production mix, target output and the processes to include.
Available building drawings, utilities, retained equipment and space constraints.
New factory or upgrade, intended launch timing and the responsibilities to agree.
FAQ
Can DUOYUAN design equipment for a specific vehicle model or factory?
Yes. Non-standard customization adapts production equipment and systems to a manufacturer’s vehicle models, factory space and process flow.
Does factory planning include simulation before production starts?
Yes. Factory layout planning includes simulation of production layouts and virtual commissioning using hardware-in-the-loop and software-in-the-loop techniques.