From blueprint to mass production, one-stop turnkey services build a new benchmark for efficient, flexible and scalable commercial vehicle intelligent manufacturing.
Duoyuan is about to deliver a modern, turnkey production facility with an annual capacity of 5,000 commercial vehicles of various types. We provide a comprehensive, one-stop service, from planning and design, equipment manufacturing, installation and commissioning, to personnel training, to ensure efficient project implementation and smooth production. The core of this facility is a highly automated and flexible commercial vehicle assembly system that not only meets current high-efficiency, high-quality production needs but also provides for future expansion, accommodating mixed-line production of multiple models and the goal of increasing production capacity to 8,000 units per year.
Project core content and highlights:
Turnkey project, worry-free from start to finish:
Multi-intelligence technology manages the entire project lifecycle, eliminating the need for clients to coordinate with multiple parties, reducing workload and ensuring on-time, high-quality project delivery.
Flexible and intelligent assembly, boosting efficiency:
The chassis flexible assembly line: Equipped with a safety flip mechanism and 11 heavy-duty AGVs (10 tons each), the intelligent scheduling system dynamically allocates tasks, perfectly supporting mixed-line production of multiple models and significantly improving production flexibility.
Comprehensive process support, striving for excellence:
A ground-based column-type + suspended steel structure covers the frame line, chassis line, final line, sub-assembly area, and rework area.
Integrated workstation facilities, including lighting, industrial fans, compressed air, power outlets, hanging frames, and equipment supports, provide a perfect environment for efficient operations.
Closed-loop quality assurance throughout the entire process:
Key traceability: Laser marking equipment ensures accurate marking and traceability of key component information.
Seal Testing: A 3-30 minute adjustable rain shower chamber rigorously tests the entire vehicle’s seals, equipped with an environmentally friendly water circulation system.
Continuous Improvement: A professional touch-up paint room addresses minor imperfections, and an AUDIT review room conducts high-standard quality reviews.
Factory Inspection: A full-function inspection line conducts a final, rigorous inspection of the entire vehicle’s performance, establishing a comprehensive closed-loop quality control system to ensure the quality of vehicles leaving the factory.
Forward-looking Design, Investing in the Future:
Ample capacity expansion potential (up to 8,000 units/year) was reserved from the outset of the project design, leaving ample room for business growth. The system design fully considers compatibility with multiple vehicle models and the convenience of future technology upgrades.
Project Outcomes:
Choosing DUOYUAN means choosing:
- Peace of mind: Our one-stop, turnkey service eliminates customer worries.
- Efficiency: Our highly automated and flexible systems deliver exceptional production efficiency.
- Reliability: Our comprehensive quality control system and robust equipment ensure product quality and stable production.
- Sustainability: Our forward-thinking, scalable design protects our customers’ long-term investment value.
With its profound one-stop turnkey service capabilities, flexible intelligent manufacturing solutions, and forward-looking planning and design concepts, DUOYUAN successfully delivered a modern commercial vehicle manufacturing base with high operational efficiency, guaranteed quality, and future scalability to the customer, laying a solid foundation for the customer’s sustainable development and enhanced market competitiveness.
