Skip to content

Project case

Foton EVC4 Welding Line Project: A Turnkey Solution in Intelligent Manufacturing

DUOYUAN3 min read
Foton EVC4 Welding Line Project: A Turnkey Solution in Intelligent Manufacturing

The BAIC Foton EVC4 project stands as a model of intelligent manufacturing, showcasing our comprehensive capabilities in welding line services. Duoyuan will undertake the full range of tasks including the design, manufacturing, installation, commissioning, training, and after-sales service for the front and rear frame welding lines and sub-assembly fixtures of the EVC4 product. This ensures the successful implementation and efficient operation of the project.

Foton EVC4 welding production line
Automotive body welding line in a factory

Project Highlights

1. Comprehensive Turnkey Solution

Duoyuan Intelligent offers a one-stop solution for the EVC4 project, covering key aspects such as front and rear frame sub-assembly fixtures, conveyor systems, robotic welding systems, electrical control systems, virtual simulation and virtual commissioning, and secondary shared power systems. Our professional team is responsible for every stage, from design to installation and commissioning, ensuring smooth project delivery.

2. High Equipment Utilization Rate

The project boasts an equipment utilization rate of 85%, indicating that our production line is highly stable and efficient, capable of maintaining continuous high-performance operation. This reliability ensures that BAIC Foton can depend on this production line to deliver high-quality products consistently.

3. Impressive Annual Production Capacity

The EVC4 project is set to achieve an annual production capacity of 40,000 units, with a production rate of 15 JPH (jobs per hour). This capacity not only meets the market demand for high-quality products but also demonstrates our robust capability in large-scale production. We can quickly respond to market changes and provide high-quality products regardless of demand fluctuations.

4. Fully Flexible Mixed-Model Production

The production line features fully flexible mixed-model (random production) capabilities, employing multi-variety ratio production. This significantly enhances production flexibility and better accommodates diverse market needs. Specific advantages include:

  • Multi-Model Production : The ability to produce different models or configurations of products within the same timeframe without requiring major adjustments or downtime on the production line.
  • Flexible Adjustment : The ability to flexibly adjust production schedules based on order demands, seamlessly switching between different products without impacting production efficiency.
  • Market Adaptability : Improved responsiveness to market changes and customer demands, ensuring we always deliver high-quality products that meet market needs.

5. Advanced Virtual Simulation and Commissioning

Utilizing virtual simulation and virtual commissioning, we can conduct comprehensive system testing and optimization before actual production begins. This not only enhances commissioning efficiency but also ensures that every aspect is optimized to the best condition, reducing faults and downtime during actual production.

Foton EVC4 welding line with robotic arms
Foton EVC4 robotic welding cell
Foton EVC4 white body welding line

The BAIC Foton EVC4 project, as a turnkey solution in intelligent manufacturing, fully demonstrates our professional capabilities and technical expertise in welding line services. We will continue to strive, ensuring timely project completion and providing the best products and services to our customers. Thank you for your attention, and we look forward to the successful launch of the EVC4 project, injecting new momentum into BAIC Foton’s development.

Continue exploringBack to project cases

FAQ

What services are included in the BAIC Foton EVC4 project?

The project includes design, manufacturing, installation, commissioning, training, and after-sales service for welding lines and sub-assembly fixtures.

What production flexibility does the Foton EVC4 line provide?

The line supports fully flexible mixed-model, or random, production with multi-variety ratio production.

What annual capacity and production rate is the Foton EVC4 project designed to achieve?

It is designed to achieve an annual production capacity of 40,000 units and a production rate of 15 vehicles per hour.